Low voltage foil winding machine for transformer manufacturing

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$40,000.00 - $100,000.00 / Sets | 1 Set/Sets (Min. Order)
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Overview
Quick Details
Place of Origin:
Jiangsu, China (Mainland)
Brand Name:
HS
Model Number:
800, 1100, 1400, etc
conductor decoiler:
2 sets
insulation decoiler:
2 sets
welding:
TIG
PLC:
Siemens
touch screen:
Siemens
Max winding width:
1430mm
Max winding diameter:
1100mm
Speed:
0-24r/min
Max pressure:
1000N
Machine size:
6000 x 6600 x 2650mm
After-sales Service Provided:
Engineers available to service machinery overseas
Supply Ability
Supply Ability:
10 Set/Sets per Month
Packaging & Delivery
Packaging Details
seaworthy packing, well fastened, export standard packing
Port
Shanghai port
Lead Time :
60 days
Video Description
Product Description

 

Low Voltage Foil Winding Machine for Transformer Manufacturing

 

Low Voltage Foil Winding Machine is suitable for voltage under 1KV. The machine can lap winding and duplex winding for 2 layers of copper or aluminum foil. The machine equipped with welding unit and 2 sets ofshears. All the production parameters are set on the Human-Computer Interface and the machine works in fully automatic.

 

Specifications:

Technical

Parameter

BRJ400-2

BRJ600-2

BRJ800-2

BRJ1000-2

BRJ1400-2

Foil width

400mm

600mm

800mm

1000mm

1400mm

Winding diameter

Φ130-600

φ130-800

φ130-800

Φ130-1000

Φ130-1000

Winding type

Round / Rectangle

Material thickness

Copper: 0.2-2.0mm, Aluminum: 0.3-3.0mm

Foil decoiler capacity

500KG

1000KG

1500KG

2000KG

2500KG

Winding power

11KW

11KW

11KW

15KW

22KW

Winding speed

0-30r/min

0-26r/min

0-24r/min

0-20r/min

0-18r/min

Welding type

TIG

Cutting type

Electrical roll cutting

Layer insulation width

≤450mm

≤650mm

≤850mm

≤1050mm

≤1450mm

Insulation diameter

φ76-400mm

φ76-400mm

φ76-400mm

φ76-400mm

φ76-400mm

Rectification

Photoelectric sensor automatic rectifying

 

 

Main Machine Components

1. VF controlling stepless speed foil winding unit

2. Main machine frame with foil pressing, insulation edge cutting, photoelectric correction, conductor traction

3. AC/DC water-cooling rotatable TIG welding unit

4. Electrical conductor shearing unit, 2 sets

5. Insulation decoiling car, 2 sets

6. Conductor decoiling car, 2 sets

7. Pneumatic positioning end insulation filling system, 2 sets

8. PLC controlling and touch screen operation system

 

Main Technical Parameters

Foil winding:

a)      0-24r/min stepless speed adjusting, foot switch control

b)     Max torque: 7880N/m,max winding: 2 pcs

c)      Max winding width: 1430mm

d)     Max winding diameter: 1100mm

 

Foil pressing: max pressure 1000N

 

Photoelectric correction:

a)      Unilateral detection

b)     Correction range: ±90mm

c)      Correction accuracy: ±0.5mm

 

TIG Welding:

a)      Max welding current: 400A, welding manner: AC and DC

b)     Rotate degree: max 90 degree

c)      Welding frame movement: 1630mm

d)     Welding gun movement: 1430mm

 

Shearing unit: max cutting thickness 2mm

 

Insulation decoiling:

a)      Max material outer diameter: 300mm

b)     Max material width: 1000mm

c)      Max tensile force: 25N/m,forward and reverse tensile force maintain

 

Conductor decoiling:

a)      Max material outer diameter: 1000mm

b)     Max material width: 1400mm

c)      Max tensile force: 6500N,forward and reverse tensile force maintain

d)     Expansion range: 450-530mm

e)     Max load: 3000kg

 

End insulation filling system: Filling piece width: 10-20mm, max 3 trays

 

Electrical and operating system:

a)    Siemens PLC controlling

b)    suspension type 10.4 inch touch screen

c)    operating box movement: 3 meter

d)    operating box rotating: 120 degree

e)    Touch screen operating, parameter setting, working display

 

Machine work conditions:

a)      Machine dimension: 6000mm×6600mm×2650mm(L x W x H)

b)     Power supply: 3×380V+N+PE, 50Hz, 30KVA

c)      Compressed air: 0.6 MPa, 20 L/min

d)     Machine weight: about 11 tons

 

Packaging & Shipping

Seaworthy packing 

One 40 feet container for shipment

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